this post was submitted on 09 Dec 2023
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Recently I've been having feelings about moving away from Fusion 360. The combination of cloud app / filesystem and their demonstrated willingness to remove features and add arbitrary limitations (eg. 10 editable model limit) makes me feel uneasy about using it. To be clear I'm grateful that AutoDesk provide a free license at all, and it's an incredible piece of software, but I have a sense of vulnerability while using and honing my skills in it. If you've ever rented a house you'll know the feeling - you quite don't feel like it's really your home, if the landlord wants to make renovate or redecorate you don't have any choice and you could be evicted at any moment.

So I tried FreeCAD. At first, I have to say that it felt a little like stepping out of a spaceship (Fusion) and banging rocks together like a caveman. It's not that you can't do (most) of the same things as an enterprise CAD package, but the killer feature of Fusion is the level of intuitiveness and "it just works" that makes FreeCAD seem like trying to write Latin.

After a week of on-and-off learning I was not sure I wanted to continue. Even after getting comfortable with the basics, frustration levels would spike to 11 sometimes. The main issue I kept running into was that altering a previous feature would break everything that came after, requiring a varying amount of work to fix. The FreeCAD wiki suggests ways to mitigate this but many of them are un-intuitive and/or inconvenient. After some googling this seems to be caused by a pretty difficult to solve issue called the "Topological Naming Problem" (where FreeCAD can't keep track of surfaces / edges / vertexes in a stable fashion when features are changed). Then I came across this blog post that pointed out a fix has actually been developed earlier this year. A developer by the name of RealThunder has created a fork of FreeCAD called "Link Branch" which can track topology in a (more) stable fashion.

I tried this branch and was blown away by how much more usable it is. Not only can it handle changes to past features almost perfectly, but I can create multiple bodies from a single sketch (not possible before) and there are other UI tweaks that make creating features easier such as the ability to preview fillets and chamfers at the same time as selecting their edges. I'm not totally sure which of these features are unique to Link branch vs which might be pre-release in the main branch, but certainly the topology naming fix is unique to Link.

So if you have tried FreeCAD in the past and been frustrated, or if Fusion's past free license changes or price increases are making you uneasy, give the Link Branch a try! Downloads are available in the releases page.

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[–] twack 10 points 11 months ago (2 children)

I've been spending this weekend learning FreeCAD as well. Although I have found it frustrating at times, I've felt like its mostly just very unforgiving about "bad design". For example, freeCAD has been working best for me when I actually sketch every single element out. Every face, every cut, every pocket is part of a sketch and then a 1 step operation. If you design like that then FreeCAD is actually quite powerful, and I'm starting to like it.

[–] kizzard 8 points 11 months ago (2 children)

I agree! It does enforce being clean and thoughtful about your design. But the inability to use a single sketch for more than one operation still bugs me. I loved being able to plan out and see all (or at least multiple) features in a single sketch in Fusion. In FreeCAD I can only figure out how to do this by making a master sketch and then projecting single features out to multiple other sketches, which works, but like everything in FreeCAD, just takes more time...

[–] FuglyDuck 2 points 11 months ago

The only time I don't use master sketches are either if there's "too much" on top of each other or I'm importing a sketch to apply a logo (if I upload an STL or something, I'll slap on a quick little logo somewhere unobtrusive so I'll know if somebody runs with it to thingiverse or somewhere else. having that logo premade in a sketch makes it alot easier. just import and call it good.)

[–] Chreutz 1 points 11 months ago

I think the seeing in the ('data' view of the) sketch is called 'Make Internals' or something similar. It creates a surface for every closed area in the sketch, and seperately selectable line geometries for all connected lines.

[–] [email protected] 5 points 11 months ago

Exactly this - FreeCAD is great, but you have to learn to do things its way if you want stable designs. While there is a learning curve, it's really no worse than Fusion360 was in figuring out how to achieve my design goals. There are fantastic YouTube channels out there, like MangoJelly when you do get stuck. I converted all my older designs from Fusion360 to FreeCAD, and everything since is in FreeCAD, and I haven't looked back. I think many people are just afraid to admit they are daunted by FreeCAD, and rather than work to understand it, they just complain and say it's bad, without ever actually putting any effort into learning the platform.