this post was submitted on 12 Nov 2023
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Recently I haven't been overly happy with the extrusion consistency of my Orbiter v1. After watching a particularly enlightening video by MirageC I decided to look into updating to an extruder using an IGDA (Integrated Drive Gear Assembly) which potentially reduces the problem that Mirage noticed of non-concentricity caused by gears attached to shafts using set screws. This led me to randomly browsing ali express for ideas and I came across a semi clone of the Bondtech LGX lite called the HGX-Lite. It's not an exact copy and uses a thumb screw to tension the gears instead of Bondtech's lever system. This seems like a more robust design in my opinion, although I haven't used the LGX. It seems to go by various brands. I bought a "Haldis".

I printed Mihai's extrusion test, and it shows an enormous improvement in consistency over the Orbiter. I've taken a photo with glancing lighting to exaggerate the problem - the orbiter is on the right and HGX on the left. Very happy with the result so far.

Only problem I currently see is the backlash might be worse. I'm not sure how to test this or what effect it might have on print quality - advice welcome.

Disclaimer: Not saying the orbiter is bad, I loved it and it's quite possible the V2 is better re: consistency than my original version, although it still does use a set screw in the design.

Here's a picture of the extruder (ignore the mess of wires - testing before committing to a rewire)

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[–] callcc 2 points 10 months ago

Thanks for testing! I've been scrolling across this extruder as well and would like to know how well it works in the long run. Keep us posted please. I currently have an Orbiter v2 which is pretty good for the moment but am looking for a second extruder for my bon mixing dual filament hotend.

[–] [email protected] 2 points 10 months ago

I've been interested in this style, but with this guy's extruder that put it in a Sherpa Mini form factor: https://github.com/nhchiu/VoronMods/tree/main/Extruders/ProtoXtruder

He's also done clockwork2 and LGX Lite style housings.

[–] [email protected] 1 points 10 months ago

Here is an alternative Piped link(s):

enlightening video

Piped is a privacy-respecting open-source alternative frontend to YouTube.

I'm open-source; check me out at GitHub.