this post was submitted on 10 Jan 2024
84 points (92.0% liked)

3DPrinting

15677 readers
111 users here now

3DPrinting is a place where makers of all skill levels and walks of life can learn about and discuss 3D printing and development of 3D printed parts and devices.

The r/functionalprint community is now located at: [email protected] or [email protected]

There are CAD communities available at: [email protected] or [email protected]

Rules

If you need an easy way to host pictures, https://catbox.moe may be an option. Be ethical about what you post and donate if you are able or use this a lot. It is just an individual hosting content, not a company. The image embedding syntax for Lemmy is ![](URL)

Moderation policy: Light, mostly invisible

founded 2 years ago
MODERATORS
84
submitted 10 months ago* (last edited 10 months ago) by [email protected] to c/3dprinting
 

Why are 3D printers still stuck on stepper motors? Why haven't we transitioned to servo motors with encoder feedback for positioning?

Is it just too cost prohibitive for the consumer-level? We would be able to print a lot faster and more accurately if we had position feedback on the axes. Instead we just rely blindly on the stepper not skipping any steps when we tell it to move, hoping for the best.

you are viewing a single comment's thread
view the rest of the comments
[–] KingRandomGuy 4 points 10 months ago* (last edited 10 months ago) (1 children)

BLDC and AC servos maintain full torque at stop too, and have about 2-3× the torque of a stepper of similar size.

Huh, this is true about BLDCs as well? I remember seeing in a video that BLDCs tend to have very poor torque output when stopped and especially when at low speeds (due to very low efficiency requiring too high currents for drivers to supply), whereas AC motors have a pretty much flat torque curve until they get fairly fast. I'd be interested to know if this is true.

[–] Eranziel 1 points 10 months ago (1 children)

That sounds like a problem from using too small of a drive. Every torque curve I've seen for brushless DC or AC servos is constant torque from 0 to about 75% rated RPM, and then starts to drop off.

[–] KingRandomGuy 1 points 10 months ago* (last edited 10 months ago)

That sounds about right. You can technically achieve full torque at 0 RPM, but the current required for that might be very high (and may not be practical for the small size, power limits, and cost of a 3D printer). I know this is a problem in Asian import mini-lathes - if you run the spindle too slow you won't get much torque out because the driver can't supply enough current.