this post was submitted on 24 Nov 2023
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VoronDesign

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Klipper started throwing an error and shutting down while trying to heat the extruder. The extruder was cold, which basically meant a heater wire break. Thankfully it was very easy to find. So much for buying a nicer harness. Grumbles aside, I wonder if this wire got pinched when I assembled the chains, which lead to an early failure.

I didn't have any spare PTFE wire on hand, so I spliced in a length of 16 gauge silicone wire and made sure to land the solder and heat shrink sections well away from any possible motion. I have replacement wire on order, but am tempted to run as is until it fails again...

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[–] IMALlama 4 points 1 year ago

Agree. The rest of the wire is pristine and you can see plenty of red insulation on one of the open links. In a non-electrical context I would call that self machining and call the red marks on the chain a witness mark. The printer is fully enclosed most of the time with bed fans to help warm the chamber up, so it's certainly not cold.