this post was submitted on 26 Aug 2023
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Tesla is facing issues with the bare metal construction of the Cybertruck, which Elon Musk warned was as tricky to do as making Lego bricks

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[–] [email protected] 15 points 1 year ago* (last edited 1 year ago) (1 children)

I'm not even sure the Space Shuttle was built with those ridiculous tolerances. Maybe some internal engine parts like turbopump rotors and shafts. Does he know what he's saying?

[–] [email protected] 34 points 1 year ago (1 children)

10 micron (0.01mm) is pretty reasonable tolerance for a lot of stuff. The laminations in Tesla's motors will be held to somewhere around that, possibly even tighter. Things like motor winding insulation coatings will be far tighter.

For something like body panels or plastic interior pieces it's utter overkill and a waste of resources.

[–] [email protected] 4 points 1 year ago (1 children)

Something like a body panel is going to expand/contract a couple of orders of magnitude more than 10 microns just from the weather changing day-to-day.

[–] [email protected] 5 points 1 year ago

It's pretty common for a CMM to be in its own climate controlled room. Parts will be placed in the room and allowed to reach reference temperature for a several hours prior to measurement.

On production lines you usually skip the absolute measurement of a CMM and use go/no-go gauges. One should fit, one should not. They'll be made of a material with similar thermal expansion coefficients as your parts. As long as they've both been sitting around for a while they'll be at the same temp. They'll have expanded or contracted the same amount from reference so their relationship of go/no-go will still hold true.

The whole field of metrology is a never ending rabbit hole - really interesting the more you get into it.