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Still pretty new to FreeCAD (and CAD in general), any advice on my design before I 3d print it?
(www.printables.com)
Your own 3D parametric modeler.
FreeCAD is an open-source parametric 3D modeler made primarily to design real-life objects of any size. Parametric modeling allows you to easily modify your design by going back into your model history and changing its parameters.
So, I admit it's laughably easy as a person who already owns one to suggest this, but would you consider a laser cutter for this project? Combined with the dowels already mentioned (and I agree they'll be much better than printed Ashi), some thin plywood (to cut 2-3 layers each for the base and the kagami), some glue, and weights to act as clamps could make fairly quick work of this. Add a cheap miterbox with hand-saw, and some sandpaper to ease the edges of the top and I think you might avoid huge 3D prints, while still using the 2D plan of the design you drafted in FreeCAD. Looking at the wiki for a marudai, the weights seem like a really good candidate for a 3D printed design, especially since you could leave an opening for BBs or other weights and then easily seal them up.
Also, now I need to find somebody local who wants one of these, because they look fairly simple to make with a table saw, drill press, and woodworking router.
It's a shame, the makerspace I have access to used to have a laser cutter until recently. After it burst into flame and the flame sensor never activated, they decided against having one anymore. I should probably throw in a design for 3d printed bobbins/weights though, that's a good idea.