this post was submitted on 17 Dec 2024
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11.5mm seems like a really oddball length. 12mm is the closest common length, and 0.5mm (.020") isn't much. Have you already confirmed that a 12mm long screw won't work? If so, grinding the tip down slightly with a rotary tool or bench grinder may be your best bet. If you can, thread a nut onto the screw before you grind it down. That way any threads that are messed up by the grinding will be restored when you take the nut off.
Good tip on that nut! Just to add my own little life hack. Before you go to the final length, turn the nut all the way to the end, then grind off the last bit including a part of the nut. That way the nut prevents the threads from becoming deformed. The nut will bend back the threads otherwise, but depending on the size and material, it may crack or sheer instead of neatly bend.